LPM Series Stationary Batch Plant

LPM Series

Stationary Batch Plants

Dry or Wet Batch

Modular design enables producers to combine large cementitious and aggregate storage capacity for high-production.

Key Specs

  • Production rate: 100-400 YD³ Per Hour

  • 200-1200 BBL overhead silo (can be split into two compartments 500 BBL and larger)

  • Up to 320 ton aggregate storage - Up to 8 compartments

  • Dual lane capability for Dry/Dry, Dry/Wet, Wet/Wet Batching operations

Overview

The Vince Hagan LPM (Low Profile Modular) stationary batch plant offers the opportunity to customize your plant layout according to your specific high-production needs. Its unique, modular design enables producers to combine large cementitious and aggregate storage capacity with production ranging from 100 to 400 cubic yards per hour. The LPM may be configured to accommodate dry, wet, and dual batching lanes.

The LPM plant is a cornerstone plant for producers across the nation. Many are a time-tested legacy for companies that are important to their community, proving the dependability and longevity of Vince Hagan plants.

Features

  • Production rate: 100-400 YD³ Per Hour

  • 200-1000 BBL overhead silo (can be split into two compartments 500 BBL and larger)

  • Up to 320 ton aggregate storage - up to 8 Compartments

  • Up to 48″ batch transfer belt can run up to 650 FPM

  • Up to 14 YD³ cement, aggregate, and water weigh batchers

  • 10 to 25 HP air compressor system includes pressure regulator, lubricators, and moisture trap

  • Badger 2” or 3” turbo water meter system with stand pipe and inlet strainer (Weighed water system optional)

  • Badger 3” MAG water (gray water) meter system with stand pipe and inlet strainer

  • All wiring in EMT conduit

  • NEMA rated enclosures

  • Main power panel includes main disconnect, fuses, heaters, motor starters and 110 volt transformer

  • Manual emergency slide gate on cement silo

  • Jet-Pulse Silo Top or Free-Standing Dust Collection System with Auto-Dust Reclaim System

  • Optional bin signals (fixed or adjustable)

  • Spring loaded cement silo pressure relief valve

  • Optional two-compartment silo separated by a double steel wall with channel bracing and weep holes

  • Externally removable aeration pads

  • 10” butterfly gates on cement silo and cement batcher - Adjustable on batcher

  • Sealed-for-life 35 degree idlers and return rollers

  • Hagan discharge hood

  • Provides backup system to troubleshoot cement silo and discharge gate

  • Vulcanized rubber lagged head pulley and wing type self-cleaning tail pulley

  • High quality enclosures for power panel and manual or computerized control panels

  • Provides convenient hook up of 460V/3PH/60HZ power to operate the plant motors and controls - Other voltage options available

  • Maximum flexibility for monitoring cement consumption and ordering requirements

  • Heavy duty double wall design prevents failure that could result in contamination of cement - Pressure tested at the factory

  • Aeration provides optimum cement flow - Easily serviced by removing from the exterior

  • 1/4” sloping sides and 3/16” vertical sides in aggregate bin and aggregate batcher

  • Heavy duty wide-flange beam construction

  • Double clam gear segmented bin and batcher discharge gates with 1” thick gear quadrants with grease fittings and 3/8” gate leaves with 1” x 3/4” stiffener bars

  • Steel sloping aggregate bin and aggregate batcher sides

  • Dual double clam aggregate batcher gates and air vibrator

  • Rebuildable air cylinders throughout

  • Heavy duty steel plate in high wear areas

  • High quality center-line valves provide high degree of reliability and ease of repair

  • Heavy duty structure assures minimal damage from potential impact from wheel loaders or mixer truck

  • Plant is completely erected and tested at the factory prior to shipping

  • Directs material flow in vertical column directly above gate opening which reduces wear and increases batching speed

  • Meets and exceeds industry standards and specifications

  • CPMB, NRMCA & NTEP rated and plated

  • All production rates theoretical

Single Alley Dry or Wet Batching

  • 36” to 48” batch transfer conveyors

  • Up to 30 batches per hour with single alley holding hopper

  • Up to 32 batches per hour single alley with TM-12 Tilt Mixer

Dual Alley Dry/Dry • Dry/Wet • Wet/Wet Batching

  • 36” to 48” batch transfer conveyors

  • Dual alley central mix & compartmentalized holding hopper dry batch

  • Up to 40 batches per hour with dual alley central mix holding hopper

  • Hagan TM-12 Tilt Mixer with 14 YD³ capacity to accommodate SCC & flowable recipes

Unitized Aggregate Feed System

We combined aggregate storage and scale into one modular frame with hinged bin walls for convenient delivery and setup.

Air Supply

We size a selection of factory mounted and plumbed air-compressors to meet your plant requirements. Complete air piping mounted on the plant. Desiccant or refrigerant air dryers are also available.

Overhead Aggregate Storage Section

60-200 ton capacity and hinged bin walls for transportation. Dual heavy-duty discharge gates for each compartment. Vince Hagan offers the largest aggregate bin that travels with the plant. Slope top bins available.

Electrical Controls

All plants are wired and ready to accommodate automation/batch control systems. Electric solenoids have manual override capabilities. Factory wired using EMT conduit, NEMA main disconnect panel with motor starters and circuit breakers. Foreign voltage requirements available upon request.

PLC-Based Free Standing Dust Collection & Auto Reclaim

Free standing dust collector can connect to truck loading-point and silos. Optional silo-top dust collectors available. PLC-based controls make for consistent and efficient dust collection operations.

Work Platforms & Walkways

Include this safety option for accessibility and ease of maintenance. All platforms and walkways can be painted in any of our safety colors.

Main Silo & Cement Scale

We combined silo and scale in a unitized structure that travels as the second load. Cement scale hangs from a four point load cell system. Scale can be vented through the dust collector or through a mounted bag house. Conveniently located rodding ports make for ease of maintenance.

Weighed Water Batcher

Weighed water surge tank, located above the water scale, utilizes gravity for faster water discharge into the mixer.

Comparmentalized Holding Hopper

Another Vince Hagan Innovation

Increase your production capabilities from a single plant with the compartmentalized holding hopper. With individual compartments for cement, water, and aggregate, the hopper is able to hold 12 cy of material while another 12 yards are being queued up in the scales. The pre-blending of materials into the hopper enables a faster mixing time in the mixer truck.

The compartmentalized holding hopper has a four load cell design which makes for easier calibration and automation control. The water compartment is equipped with a probe for water hold back at the end of the load. The adjustable discharge clamshell allows for optimal discharge rates.

With a holding hopper and an automation program, you can maximize production efficiency of your dual-alley plant.

Add-Ons

Cement Storage Silos

Robust Storage

Batching Equipment

Silos

Up to 1200 BBL Capacity

Free-Standing Dust Collector

Ease of Access

Dust Collection

Free-Standing

700-1423 FT² cloth area & 4900-8500 ACFM

Silo-Top Dust Collector

Quick Clamp Design

Dust Collection

Silo-Top

245 FT² Cloth Area & 600 ACFM

Conveyors

Mobility & Durability

Batching Equipment

Conveyors

Mobile & Stationary Options

Reclaimer

Reclaim Materials

Batching Equipment

Reclaimer

Saves Money on Materials

Galvanized Slump Check Stand

Heaviest-Duty Design

Batching Equipment

Slump Check

Single & Dual Lanes

Plants in Action

Request a Quote

Since 1956, Vince Hagan has been the standard for batching plants and industry innovation. Fill out the form below to get a quote started with the most trusted name in the industry.