HSM Stationary Plant

HSM Series

stationary Batch Plant

The HSM series brings together mobility and high production capabilities.

Key Specs

  • Production rate: 120 - 200 YD³ Per Hour

  • Up to 320 Ton Aggregate Bin - up to 8 Compartments
  • 1200 BBL Total Cement Storage Available with optional HCA silos

  • Free Standing Jet-Pulse Dust Collection System with Auto-Dust Reclaim System

Overview

The HSM Series batch plant brings together the mobility of the HT Series mobile plant with the profile of an LP Series stationary plant. Pairing an in-truss cement silo and an overhead silo allows for robust cementitious storage while maintaining a low profile. The Hagan patented heavy-duty steel truss design incorporates all wiring, piping, air systems, and walkways so everything can easily travel and quickly erect at a new location.

Features

  • Production rate: 120 - 200 YD³ Per Hour

  • Up to 320 Ton Aggregate Bin - up to 8 Compartments

  • 1200 BBL Total Cement Storage Available with optional HCA silos

  • Gravity Cement Discharge

  • Smart Plant Tech

  • Erects & Operational in 8 Hours

  • Jet-Pulse Free Standing or Silo-Top Dust Collection System with Auto-Dust Reclaim System

  • Multi-Flight Cement Screw Feeders up to 12”

  • 3-Ply Vulcanized Conveyor Belt (Belt Speed 380 ft./min. up to 650 ft./min.)

  • Weighed Water Batcher

  • 12 Yard Aggregate Batcher

  • 12 Yard Cement Batcher

  • 24″ to 48″ Batch Transfer Belt

  • Pre-wired in EMT conduit to (NEC) National Electrical Code

  • Folding Walkways & Handrails (optional)

  • Motor starter NEMA panel is ULC certified

  • Air and water pre-plumbed on the plant

  • All batchers are NTEP certified

  • Plant is completely erected and tested at the factory prior to shipping

  • Eliminates one additional load of freight with the exclusive in-truss dust collector

  • CPMB (Concrete Plant Manufacturers Bureau) rated and plated

  • All production rates theoretical

In-Truss Cement Silo

400-500 BBL cement storage, largest in the industry (4 FT³ per BBL). In-truss frame design includes fill pipe, pressure relief valve, piped aeration system, manhole, and dual discharge with emergency slide gates. Optional split silo available.

PLC Based Dust Collection & Auto Reclaim

This high efficiency system travels with the plant. It eliminates the need for a stand alone unit, and reduces freight requirements. The silo top dust collector becomes a choice along with an optional auto-recycle system.

Overhead Aggregate Storage Section

45-100 ton capacity and hinged bin walls for transportation. Dual heavy-duty discharge gates for each compartment. Vince Hagan offers the largest aggregate bin that travels with the plant.

Electrical Controls

All plants are wired and ready to accommodate automation/batch control systems. Electric solenoids have manual override capabilities. Factory wired using EMT conduit, NEMA main disconnect panel with motor starters and circuit breakers. Foreign voltage requirements available upon request.

Air Supply

Factory mounted and plumbed air-compressor, sized to meet plant requirements. Complete air piping mounted on the plant. Desiccant or refrigerant air dryers are also available.

Main Silo & Cement Scale

We combined silo and scale in a unitized structure that travels as the second load. Cement scale hangs from a four point load cell system. Scale can be vented through the dust collector or through a mounted bag house. Conveniently located rodding ports make for ease of maintenance.

Weighed Water Batcher

Weighed water surge tank, located above the water scale, utilizes gravity for faster water discharge into the mixer.

Work Platforms & Walkways

Safety without compromising portability. Include this option for easy accessibility and maintenance. Folds up and travels with the plant. All platforms and walkways can be painted in any of our safety colors.

Screw Feeders

Twin 10” or 12” screw feeders. Fastest available with 1/2 pitch initial flight to prevent packing. TEFC electric motor, inspection plates, clean outdoors, and emergency reversing motor starters.

Smart Plant Tech Package
The new SmartVH™ Plant Monitoring System utilizes Bluetooth and an array of sensors placed on major mechanical components to monitor, log data, and issue alerts in real-time via a mobile app (on Android & Apple devices). These sensors alert your plant manager when maintenance or repairs are required based on operating trends mitigating plant downtime and reducing maintenance costs. In app reminders simplify the supervision of scheduled maintenance tasks for plant managers. Smarter Plant. Better Profit.
I/O Remote PLC Based Communication

Optional Upgrade

  • Innovative design minimizes downtime
  • Ethernet communications eliminates expensive control cables and plant wiring
  • Highly secured Remote Access
  • Real Time Maintenance Monitoring with Fault Detection Indications
  • High reliability, even in caustic environments
  • Reduces traditional conduit and copper wiring vulnerable to theft
Enclosed Air Bank

Allows for ease of maintenance. In addition, it’s a must have feature for colder climate operations, protecting air operating components against freeze conditions.

Bolt in Aggregate Bin Liners

Allows plant operator to easily order and replace new AR400 liners without the costly time-consuming install that normally requires cutting-out old and welding-in new.

Proximity Switches on Heavy Duty Gates

New proximity sensor switches now replace traditional limit switches with moving parts. Proximity sensors have zero mechanical parts that increase higher reliability, work especially well in caustic environments. VHC standard gates are the heaviest duty in the industry.

Bolt on Riser

Allows customer the choice to elevate the plant an additional 12, 18, or 24 inches. This feature increases the discharge elevation of the plant and gives flexibility of adding a loading ramp to increase dry-batch feed rates and also utilization of paving mixers.

Plant Base Cleanout Ports

Allows plant operators to easily remove material buildup in usually hard to access areas in silo cones and cement batchers.

Silo Capacitance Probes

Offers interference free operation with more reliability and longevity.

Extra Ducting Cleanouts

Offer greater accessibility to clean out residual debris that builds up over time in the dust collection ducting.

Slide Gate with Crank

Offer an easy crank hand wheel to easily and quickly open or close the gate in emergency situations or standard routine maintenance.

Butterfly Valve Option

Accommodates the choice of either an 8” or 10” butterfly valve on the cement batcher.

E-Style Bearings

Heavy duty bearings for longevity and ease of maintenance.

Air Pulse Valve Shutoff

Allows for individual valve shutoff on pulse-jet dust collection systems. This feature provides easier troubleshooting and maintenance.

Centralized Grease Station

Allows safe and easy access for lubrication of required components all at the same location. Proper maintenance increases component longevity and eliminates downtime.

Add-Ons

Cement Storage Silos

Robust Storage

Batching Equipment

Up to 1200 BBL Capacity

Silo-Top Dust Collector

Quick Clamp Design

Dust Collection

245 FT² Cloth Area & 600 ACFM

Free-Standing Dust Collector

Ease of Access

Dust Collection

700-1423 FT² cloth area & 4900-8500 ACFM

Conveyors

Mobility & Durability

Batching Equipment

Mobile & Stationary Options

Plants in Action

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