LP Series

Stationary Batch Plant

The LP (Low Profile) Series is one of our most popular plants that meets the demands of a wide range of markets.

Key Specs

  • Production rate: 120-200 YD³ Per Hour

  • Equipment Easily Travels in a Few Freight Loads

  • 200-1000 BBL overhead silo (can be split into two compartments 500 BBL and larger)

  • 60-200 ton aggregate storage - 3 or 4 compartments

  • 30″ or 36″ batch transfer belt

Overview

The LP (Low Profile) Series is one of our most popular plants for producers across the nation. This plant meets the demands of a wide range of markets, and has all of the features that go into a large stationary batch plant while the main structure easily traveling in a few loads. The cement silo and cement batcher move together as one load, and the aggregate section with transfer belt moves as the other. This is the perfect plant for startup producers or those looking to expand into new regions.

Direct Charge Option

Allows a front-end loader to charge aggregate in bins

LP-DC - LP Series Direct Charge Batch Plant

Features

  • Production rate: 120-200 YD³ Per Hour

  • 200-1000 BBL overhead silo (can be split into two compartments 500 BBL and larger)

  • 60-200 ton aggregate storage (3 or 4 compartments)

  • 24″ to 36″ batch transfer belt can run up to 350 FPM

  • 10 to 25 HP air compressor system includes pressure regulator, lubricators, and moisture trap

  • Badger 2” or 3” turbo water meter system with stand pipe and inlet strainer (Weighed water system optional)

  • Badger 3” MAG water (gray water) meter system with stand pipe and inlet strainer

  • All wiring in EMT conduit

  • NEMA rated enclosures

  • Main power panel includes main disconnect, fuses, heaters, motor starters and 110 volt transformer

  • Manual emergency slide gate on cement silo

  • Jet-Pulse Silo Top or Free-Standing Dust Collection System with Auto-Dust Reclaim System

  • Optional bin signals (fixed or adjustable)

  • Spring loaded cement silo pressure relief valve

  • Optional two-compartment silo separated by a double steel wall with channel bracing and weep holes

  • Externally removable aeration pads

  • 10” butterfly gates on cement silo and cement batcher - Adjustable on batcher

  • Sealed-for-life 35 degree idlers and return rollers

  • Hagan discharge hood

  • Provides backup system to troubleshoot cement silo and discharge gate

  • Vulcanized rubber lagged head pulley and wing type self-cleaning tail pulley

  • Silo ships with cement batcher module attached as one load of freight for easy of delivery

  • High quality enclosures for power panel and manual or computerized control panels

  • Provides convenient hook up of 460V/3PH/60HZ power to operate the plant motors and controls - Other voltage options available

  • Maximum flexibility for monitoring cement consumption and ordering requirements

  • Heavy duty double wall design prevents failure that could result in contamination of cement - Pressure tested at the factory

  • Aeration provides optimum cement flow - Easily serviced by removing from the exterior

  • 1/4” sloping sides and 3/16” vertical sides in aggregate bin and aggregate batcher

  • Heavy duty wide-flange beam construction

  • Double clam gear segmented bin and batcher discharge gates with 1” thick gear quadrants with grease fittings and 3/8” gate leaves with 1” x 3/4” stiffener bars

  • Steel sloping aggregate bin and aggregate batcher sides

  • Dual double clam aggregate batcher gates and air vibrator

  • Rebuildable air cylinders throughout

  • 12 yard cement, aggregate, and water weigh batchers

  • Heavy duty steel plate in high wear areas

  • High quality center-line valves provide high degree of reliability and ease of repair

  • Heavy duty structure assures minimal damage from potential impact from wheel loaders or mixer truck

  • Plant is completely erected and tested at the factory prior to shipping

  • Directs material flow in vertical column directly above gate opening which reduces wear and increases batching speed

  • Meets and exceeds industry standards and specifications

  • CPMB, NRMCA & NTEP rated and plated

  • All production rates theoretical

Unitized Aggregate Feed System

We combined aggregate storage and scale into one modular frame with hinged bin walls for convenient delivery and setup.

Air Supply

We size a selection of factory mounted and plumbed air-compressors to meet your plant requirements. Complete air piping mounted on the plant. Desiccant or refrigerant air dryers are also available.

Overhead Aggregate Storage Section

60-200 ton capacity and hinged bin walls for transportation. Dual heavy-duty discharge gates for each compartment. Vince Hagan offers the largest aggregate bin that travels with the plant. Slope top bins available.

Electrical Controls

All plants are wired and ready to accommodate automation/batch control systems. Electric solenoids have manual override capabilities. Factory wired using EMT conduit, NEMA main disconnect panel with motor starters and circuit breakers. Foreign voltage requirements available upon request.

PLC-Based Free Standing Dust Collection & Auto Reclaim

Free standing dust collector can connect to truck loading-point and silos. Optional silo-top dust collectors available. PLC-based controls make for consistent and efficient dust collection operations.

Work Platforms & Walkways

Include this safety option for accessibility and ease of maintenance. All platforms and walkways can be painted in any of our safety colors.

Main Silo & Cement Scale

We combined silo and scale in a unitized structure that travels as the second load. Cement scale hangs from a four point load cell system. Scale can be vented through the dust collector or through a mounted bag house. Conveniently located rodding ports make for ease of maintenance.

Weighed Water Batcher

Weighed water surge tank, located above the water scale, utilizes gravity for faster water discharge into the mixer.

Add-Ons

Cement Storage Silos

Robust Storage

Batching Equipment

Silos

Up to 1200 BBL Capacity

Free-Standing Dust Collector

Ease of Access

Dust Collection

Free-Standing

700-1423 FT² cloth area & 4900-8500 ACFM

Silo-Top Dust Collector

Quick Clamp Design

Dust Collection

Silo-Top

245 FT² Cloth Area & 600 ACFM

Conveyors

Mobility & Durability

Batching Equipment

Conveyors

Mobile & Stationary Options

SAC Reclaimer

Reclaim Materials

Batching Equipment

Reclaimer

Saves Money on Materials

Galvanized Slump Check Stand

Heaviest-Duty Design

Batching Equipment

Slump Check

Single & Dual Lanes

Plants in Action

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Since 1956, Vince Hagan has been the standard for batching plants and industry innovation. Fill out the form below to get a quote started with the most trusted name in the industry.